Introducing a whole new sustainable, cushioning void filler solution for the E‑Commerce market

Available with Automatic or Manual dispensers for various shipping speeds, HexcelPack’s HexaFil™ combines product protection and sustainability.

HexcelPack is extremely excited to introduce HexaFil™, an innovative, 100% paper-based void fill solution that provides superior block and bracing and additional cushioning in the box vs. traditional paper and plastic-based void fill options. Available with either automatic or manual dispensing units to accommodate various shipping speeds, HexaFil™ delivers ultimate void fill combined with sustainability benefits, including being curbside recyclable and fully biodegradable.

The company’s HexaFil™ void fill utilizes the same three-dimensional hexagon design and proprietary slit paper technology as its signature cushioning product, HexcelWrap™. This method makes the paper “flex,” expanding its volume while maximizing the strength and stiffness of its fibers. When HexaFil™ is dispensed either automatically or manually, it spirals like a helix. This creates the bulk required for effective void fill, ensuring packed items will be nestled in a stable position and therefore less likely to shift during transport. This results in a superior void fill product proven to outperform environmentally harmful alternatives and reduces the amount of materials required to ship consumers their products.

Demonstration stand shown above, we specialize in customizing to fit your packing table.

AutoHexaFil™ is the fully automatic dispensing solution for HexaFil™ void fill. The machine uses a novel bladeless cutting technique to dispense the sustainable void fill material into corrugated shippers up to three times faster than alternatives. Fully automatic with a programmable screen and electric operation via foot pedal, the machine quickly dispenses HexaFil™ in preset lengths with no cutting blades or dangerous components needed. The AutoHexaFil™ stands 6½ feet tall and is adjustable in height to fit over packaging conveyor systems. The unit also has wheels for easy maneuvering.

Demonstration stand shown above, we specialize in customizing to fit your packing table.

When speed is less of a factor, or in applications with lower shipping volume and space and technician constraints, like most Ship-From-Store operations, Manual HexaFil™ is an ideal solution. The manual dispenser can be conveniently set next to a small packing table with the HexaFil™ easily dispensed from the roll by hand.

Both systems are easy to integrate and intuitive to use without the need for cutting mechanisms. The AutoHexaFil™ unit stops quickly and acts as a brake to easily pull the material apart in the same motion as tamping and closing the box. Both the manual and AutoHexaFil™ can be custom designed for each application with either table or floor mounting possible. Additional benefits of HexaFil™ include:

See how HexcelFil can improve your e‑commerce packaging from day 1!

Please contact us today for samples or a free evaluation of your packing platform.

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