HexcelPack — Paper Outperforming Plastic
🎉 See us at PackExpo Chicago — October 18–21 · Booth W-46010 · Two exciting new products making their debut!

The Originators of Honeycomb Packaging Materials — HexcelPack®

Paper Outperforming Plastic

The Originators of Honeycomb Packaging Materials

HexcelPack manufactures an advanced form of honeycomb packaging that is designed to improve cushioning, increase packing speed, enhance ergonomics for workers, and streamline packaging station and material handling processes.

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Our sustainable wraps, void fill, and mailers are perfect for all your in-box cushioning, blocking, and bracing needs.

Not all honeycomb packaging is created equal.

Made from 100% Kraft paper with no additives, our unique alternating pattern adds 28% more cushioning compared to the original design, providing smarter, stronger protection — and it opens five times more easily, making the manual expander, shown on the right as easy to use as an automatic.

28%

More cushioning than standard honeycomb

Easier to open — less force required

Product Suite

Sustainable Packaging Products

HexcelWrap®

Product Wrap

HexcelWrap®

Honeycomb Slip-paper Protective Wrap, with its unique back-and-forth pattern provides 28% more protection and easily conforms to various shapes, reducing the need for plastic filler.

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Sustainable Packaging Products and Dispensing Solutions

Send us your product, and we'll wrap, pack, and ship it back to you. Plus, we'll provide you with a detailed shipping analysis, highlighting how our packaging can improve efficiency and reduce waste for your business.

Send us your product:  We will video, repack and send it back, with a cost analysis and usage against your present design.

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HexcelPack

Custom packing station installation with dispensers and conveyor

Dispensing Solutions

Custom Installations and Integrations

HexcelPack not only provides sustainable packaging materials but also offers fully integrated dispensing units designed for operations of all volumes. Whether you need a streamlined addition to your existing setup or custom packing stations built from scratch, our dispensing systems can be adapted to fit seamlessly into your workflow.

  • Manual dispensers for low-to-mid volume operations
  • Automated dispensers for high-speed environments
  • Custom packing stations built to your specifications
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Innovation Pipeline

What's New at HexcelPack

HC30 Pro dispenser

Automatic dispensing is either too fast and you wrap loosely and lose cushioning, or wrap too slowly and waste time.

MPS 1100 dispenser

Manual dispensing is at your speed and is always the right tension for maximum cushioning.

We offer both types — the Manual is used within the largest e-commerce companies worldwide.

Dispensing Solutions Challenge

Take the Dispenser Test

Find out why manual outperforms automatic

Think automated dispensers are always faster? Think again. Our head-to-head dispenser test reveals the surprising truth about throughput, maintenance cost, and operator fatigue — and why the right manual dispenser consistently beats automation for most packing volumes.

Take the Test
HexcelPack Deep Cell honeycomb material close-up

HexcelWrap Deep Cell is not only 30% greater in loft but has a unique back-and-forth pattern that provides 28% more protection than the old style on the right.

HexcelPack standard honeycomb cell structure

The old design

Next-Generation Honeycomb

HexcelPack Deep Cell™

Wrap & fill with 30% higher loft

Engineered for the next era of sustainable packaging, Deep Cell honeycomb delivers 30% greater loft than standard HexcelWrap — meaning faster wrapping, superior void fill, and even better cushioning performance with less material.

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