HexcelPack — Paper Outperforming Plastic
🎉 See us at PackExpo Chicago — October 18–21 · Booth W-46010 · Two exciting new products making their debut!

Protective Wrap

HexcelWrap®
Honeycomb Paper Wrap That Protects — Without the Plastic.

HexcelWrap® is a slit-paper honeycomb protective wrap that expands to cushion and conform to any shape. Replace bubble wrap and foam with a solution that's lighter, stronger, and 100% recyclable.

HexcelWrap honeycomb paper wrap product

What Is HexcelWrap®?

The Sustainable Alternative for low and high volume environments

Bubble and foam are single-use plastics that end up in landfills. HexcelWrap® replaces them with a kraft paper honeycomb structure that expands on demand, conforms to any product shape, and recycles completely. It's more protective,  faster, requires no taping, and better for the planet. Utilized by the 3 largest e-commerce companies

Key Features

Built for Every Pack Station

Expands to Any Shape

The slit-paper honeycomb structure stretches and conforms to irregular product shapes, providing a custom-fit wrap without cutting or trimming.

Superior Cushioning

Thousands of interlocking honeycomb cells absorb and distribute impact forces, providing protection that outperforms bubble wrap at equivalent thickness.

100% Recyclable

Made entirely from kraft paper — no plastics, no coatings, no adhesives. Recycles with standard corrugated cardboard at any facility.

Faster Pack Times

Pull, wrap, done. HexcelWrap® dispenses quickly from rolls or sheets. No tape required for many applications — the honeycomb self-locks around products.

Lightweight

Paper honeycomb weighs significantly less than foam or bubble wrap of equivalent protection. Reduce dimensional weight charges and lower your freight costs.

Deep Cell Available

Our next-generation Deep Cell HexcelWrap delivers 30% greater loft and 28% more protection than standard honeycomb for the most demanding applications.

Why HexcelWrap

Better for Your Business. Better for the Planet.

Eliminate Single-Use Plastic

Replace bubble wrap and foam peanuts with a 100% paper-based solution. Meet your sustainability commitments and satisfy customers who care about packaging waste.

Reduce Damage Claims

The honeycomb structure absorbs shock better than flat bubble wrap. Fewer damaged shipments means fewer returns, fewer claims, and a better customer experience.

Speed Up Your Pack Line

HexcelWrap® dispenses faster than bubble wrap and requires no tape for most applications. Your team packs more orders per hour with less effort.

Lower Total Packaging Cost

Lighter weight reduces freight charges. Faster application reduces labor time. Fewer damage claims reduce replacement costs. HexcelWrap® pays for itself.

Industries We Serve

Trusted Across Every Sector

E-Commerce & FulfillmentHigh-volume wrapping of mixed SKUs with fast, consistent protection
Wine & SpiritsConforms perfectly to bottle shapes without tape or extra material
Electronics & Fragile GoodsCushions high-value items without static or chemical off-gassing
Retail & Subscription BoxesPremium unboxing experience with sustainable, on-brand packaging
Medical DevicesClean, recyclable wrap that meets strict regulatory requirements
Automotive PartsWraps irregular metal components without scratching or slipping

Technical Specifications

Product Specs

MaterialKraft paper honeycomb
Cell Size½" standard / Deep Cell available
Roll Width8", 12", 16" (when stretched)
Roll Length1,400 ft standard
Expanded Thickness.125" standard / .165" Deep Cell
Recyclability100% — standard corrugated stream
Tape RequiredNo (self-locking honeycomb)
Dispenser CompatibleHC30 Pro, MPS 1100 series

Common Questions

HexcelWrap FAQs

The Numbers Don't Lie

Wondering if you want an Automatic versus Manual Dispenser? Six Reasons Manual Wins

2× faster

Setup & changeover

No electricity, Light weight, Intuitive training.

100% lower

Total cost of ownership

Our dispensers are loaned and have been worry free for over 10 years.

Near-zero

Maintenance downtime

Nothing to break, nothing to service.

Ergonomic

Operator comfort

Desktop, Above \, behind, Below and through the table, we provide the most ergonomic solution for your application.

Instant

Response to volume spikes

At 2 pounds (versus 25 pounds), a small footprint, and no electrical outlet needed, our dispensers are easy to scale during the busy season.

Outperforms

At low-to-mid volumes

When downtime matters manual dispensers just keep running.

Ready to Replace Your Current Wrap?

Request a free sample and see how HexcelWrap® performs on your products. No commitment required.