What Is HexcelWrap®?

When it comes to protective packaging, traditional plastic bubble cushioning has long been the go-to. But as more businesses shift toward sustainable practices, there’s a growing need for eco-friendly alternatives that don’t sacrifice performance. That’s where HexcelWrap® comes in.

Developed by HexcelPack®, HexcelWrap® is a paper-based protective packaging solution designed to cushion, wrap, and protect products without the plastic. You may have seen it before without even realizing it: its unique honeycomb design expands to create a strong, flexible layer of protection.

Whether you’re shipping fragile glassware, electronics, or handcrafted goods, HexcelWrap delivers the durability you need with the sustainability your customers expect. In this blog, we’ll break down what HexcelWrap is, how it works, what it’s made of, and why it’s quickly becoming the preferred product wrap across industries.

What is HexcelWrap Used For?

Product wrap
is a protective material used to form a barrier around merchandise during storage, handling, and shipping, especially when the items are fragile or high-value. From delicate ceramics to electronics, protective packaging plays a critical role in reducing breakage, returns, and customer dissatisfaction.

When products arrive damaged, businesses don’t just lose money, they risk their reputation. Between replacements, negative reviews, and increased shipping costs, poor packaging can have a ripple effect on customer loyalty and long-term profitability.

HexcelWrap® was designed to prevent this. Its patented honeycomb design expands into a 3D web of interlocking cells that grips and cushions products securely. Unlike other wraps that flatten over time, HexcelWrap retains its 3D structure throughout the entire shipping journey, providing continuous support and protection.

What’s more, HexcelWrap® interlocks with itself and with HexaFil™ void fill to create a secure, stable wrap around your products. It does not require tape or adhesives to stay wrapped around items, making it five times easier to open and unwrap than standard alternatives, an advantage both packers and customers appreciate.

Whether you're an Etsy seller shipping ceramics, an eBay merchant wrapping vintage glassware, or a logistics company moving electronics, using the right product wrap can significantly reduce damage.

Industries that rely on HexcelWrap product wrap include: 

• Automotive
• Aerospace
• Medical devices
• Electronics
• Optics
• Telecommunication
• Moving and relocation services

What is HexcelWrap Made Of? 

Not all product wrap is created equal, and not all of it is safe for the planet. While using the right type of wrap can protect your merchandise from damage, it’s important to understand what kind of wrap you’re choosing.

Many businesses still rely on plastic bubble as their go-to solution. But there’s a better alternative: HexcelWrap. Made from 100% sustainable and renewable Kraft paper from Canada and Sweden, HexcelWrap can be baled and resold, tossed in curbside recycling, or composted in home bins or commercial green waste programs (unlike many packaging materials that require specialty recycling facilities most communities don’t have).

Some customers even repurpose HexcelWrap® as mulch in their gardens or shred it for compost bins to enrich soil. As more municipalities expand their composting programs, materials like HexcelWrap® are becoming easier than ever to dispose of responsibly.

HexcelWrap® is also completely nontoxic, leaving no harsh chemical residue on skin or in the air. That matters both for the customers who receive your packages and, just as importantly, for the employees who handle your products every day.

The Importance of Sustainable Packaging Today

Sustainable packaging plays a critical role in reducing the environmental and health hazards caused by conventional packaging materials. According to government data from 2018, packaging and containers make up nearly a third of all waste, generating over 80 million tons of refuse each year.

Plastic
makes up a significant portion of that waste, and most of it is not recyclable. Even when plastic packaging is technically recyclable, it often never makes it to recycling centers due to gaps in the recycling infrastructure.

As a result, vast amounts of plastic packaging end up in landfills or as litter in the environment, where it can persist for decades or even centuries. This makes the shift toward sustainable alternatives not just a responsible choice, but an urgent one.

Unlike natural materials, plastic doesn’t biodegrade. Instead, it breaks down into tiny fragments, some smaller than the human eye can see. These nanoplastics are found everywhere today: in oceans, rivers, soil, rain, and even snow in the most remote parts of the world.

Nanoplastics are particularly concerning. Research shows that nanoplastics have been found in human blood and tissue, raising alarming concerns about their long-term effects. Researchers now believe these particles may contribute to serious conditions, including heart attacks and strokes.

Choosing sustainable packaging helps reduce the amount of plastic entering the environment. Customers are becoming increasingly aware of these dangers and are actively seeking out sustainable alternatives. In many cases, they're even willing to pay more for sustainable options. This shift in consumer values makes sustainable packaging not just an ethical decision, but a smart, forward-thinking business move.

Governments are responding, too. Several U.S. states and the European Union have enacted legislation to limit the use of non-sustainable packaging. By adopting eco-friendly solutions now, your business stays ahead of regulations and avoids disruptions when shipping to areas with stricter standards—while competitors scramble to catch up.

Try HexcelWrap Today

There are plenty of reasons to make the switch to HexcelWrap, from reducing plastic waste to improving product protection, but the best way to understand its value is to try it for yourself.

That’s why we offer a no-risk way to experience the difference. Simply send us your products, and we’ll rewrap, pack, and ship them back to you using HexcelWrap and our other sustainable solutions. You’ll be able to see firsthand how our materials perform.

To get started, contact us today!