Businesses across all industries are looking for ways to cut costs and increase profits. If your company ships merchandise or handles high-volume fulfillment, one of the most effective ways to save is by switching to HexcelPack’s sustainable packaging solutions.
This article walks you through how using HexcelPack’s product wrap and void fill can help your business achieve measurable cost savings and a strong return on investment (ROI). You’ll learn:
Whether you run a small business or handle logistics for a large enterprise, you can boost your bottom line with HexcelPack’s family of sustainable packaging solutions.
Savings start immediately when you switch to HexcelWrap® product wrap and HexaFil™ void fill from HexcelPack. These sustainable kraft paper packaging solutions feature a patented slit-paper honeycomb design that cushions and protects products more effectively than traditional plastic materials, without flattening or losing performance over time.
For example, if your business ships 500,000 packages per year, switching to HexcelPack products can result in an estimated direct savings of over $1.5 million. See the table below for a detailed cost comparison.
One of the biggest cost drivers in e-commerce is product damage during transit. HexcelWrap® and HexaFil™ offer superior shock absorption, helping you reduce return and replacement rates, and the associated costs of reshipping and restocking. Fewer damages also mean higher customer satisfaction, better online reviews, and increased repeat business.
Plastic bubble wrap takes up significantly more storage space than HexcelPack’s paper packaging. A HexcelPack dispenser uses 1,400 to 1,800 square feet of wrap, compared to an entire truckload of bubble wrap. This efficiency allows businesses to reduce warehouse costs or repurpose that valuable space for more profitable operations.
Time is money in every packing operation. Our void fill and product wrap make it faster and easier to secure items, helping teams pack boxes more quickly and consistently. The time saved adds up across thousands of shipments, allowing you to reduce labor costs or increase daily output, especially valuable during peak seasons.
The same engineering that makes HexcelPack products so effective at cushioning also helps reduce the amount of packing material required. This means less waste (particularly non-recyclable plastic materials that harm the environment) and lower overall material expenses.
This efficiency also contributes to lower freight costs, whether you’re billed by weight or dimensional size. No more overpacking boxes to prevent damage. In fact, recent studies show that 88% of consumers value free shipping over fast shipping, and reducing freight charges is one of the best ways to make that possible without cutting into profits.
Additionally, there’s no need for tape or other adhesives, as both HexcelWrap® and HexaFil™ naturally cling to themselves and each other, keeping merchandise secure inside every box.
HexcelPack has a manual dispensing loaner program that makes it simple and cost-effective to use our sustainable paper packaging solutions. This unique system provides all the benefits of HexcelPack’s innovative materials, without the high equipment costs or maintenance requirements.
What are the advantages of using manual dispensing?
Instead of purchasing a dispenser outright, businesses can borrow equipment through HexcelPack’s loaner program for a one-time upfront fee. For every pallet of HexcelPack material purchased, your company earns a $90 credit, which is automatically applied toward paying down that fee.
If you regularly purchase packaging in large quantities, by the pallet or even by the truckload (52 pallets), these credits can quickly offset the upfront cost, making your dispensing system effectively free to use. Many of our customers find that they recover the initial investment faster than expected, adding another layer of savings to their switch to HexcelPack sustainable packaging.
While HexcelPack retains ownership of the dispensing system even after the fee is paid down, you never pay for maintenance or replacement—we cover those costs for free. That means no surprise expenses and no operational interruptions.
Our experience shows that HexcelPack dispensing systems last more than nine years in the field without repairs or downtime, keeping your business running smoothly and profitably for nearly a decade.
When you choose HexcelPack’s eco-friendly materials, you’re investing in both long-term profitability and positive brand growth.
Recent surveys consistently show consumers prefer sustainable shipping for items they purchase, and many are willing to pay more for it. This is especially true of younger shoppers, who are driving the eco-friendly movement. This shift is spreading quickly across all demographics, making it a key driver of modern purchasing decisions.
Offering eco-friendly shipping options can help your brand stand out from competitors, attract new customers, and build lasting loyalty. In short, sustainability has become a competitive advantage.
Soon, it won’t be a choice to use sustainable packaging. Several states already have regulations requiring packaging to be fully recyclable. Other states are adopting similar policies, and the European Union is implementing mandates for recyclable and compostable shipping materials, which affect companies that export products overseas.
All HexcelPack products are designed for environmental responsibility and user safety. They:
We even offer sustainable paper protective mailers and pallet wrap, as well as a custom-fit, wood-free crating system made of recycled materials.
By contrast, plastic bubble wrap and synthetic packaging materials are rarely recyclable and can take decades, or even centuries, to decompose. During that time, they release toxic chemicals and shed microplastics that contaminate soil, waterways, and the food chain.
Choosing HexcelPack’s paper-based alternatives helps you reduce waste, meet sustainability goals, and position your brand as a leader in responsible packaging.
Ready to start saving with HexcelPack’s sustainable packaging solutions? Our team can create a custom ROI model for your business, comparing your current packaging costs to the savings you’ll achieve with HexcelWrap®, HexaFil™, and our other eco-friendly materials.
We’re confident you’ll make the switch, for your bottom line and for the planet. Contact us today to begin your transition to sustainable, cost-effective packaging with HexcelPack.